INNPM12

Instruction

Harmony Series

Cne t - t o- HCU Com m un i c a t i on I n t e r f a c e

INNIS01/INNPM12

WBPEEUI250022A0

Preface

The Cnet-to-HCU interface consists mainly of an INNIS01 Net-

work Interface Module and an INNPM12 Network Processing

Module. These modules are Harmony rack modules that in

combination provide a Harmony control unit with access to

Control Network (Cnet) in the Symphony Enterprise Manage-

ment and Control System.

This instruction explains the Cnet-to-HCU interface features,

specifications, and operation. It includes installation, trouble-

shooting, maintenance, and replacement procedures for the

rack modules and terminations that make up the Cnet-to-HCU

interface.

NOTE: The INNIS01 and INNPM12 modules are fully compatible with existing

INFI 90

OPEN Strategic Enterprise Management Systems using INFI-NET

or Plant Loop communication.

WBPEEUI250022A0

List of Effective Pages

NOTE: Changed text or tables are indicated by a vertica l bar adjacent to the changed area. Changed fig-

ures are indicated by a vertical bar next to the figure caption. The date appears beside the page number.

Total number of pages in this instruction is 101, consisting of the following:

Page No. Change Date

Preface Original

List of Effective Pages Original

iii through xi Original

1-1 through 1-8 Original

2-1 through 2-17 Original

3-1 through 3-3 Original

4-1 through 4-5 Original

5-1 through 5-9 Original

6-1 through 6-2 Original

7-1 through 7-2 Original

8-1 Original

PR1-1 through PR1-3 Original

PR2-1 through PR2-3 Original

PR3-1 through PR3-2 Original

PR4-1 through PR4-2 Original

PR5-1 through PR5-5 Original

PR6-1 through PR6-4 Original

PR7-1 Original

PR8-1 through PR8-2 Original

PR9-1 through PR9-6 Original

PR10-1 through PR10-3 Original

PR11-1 through PR11-2 Original

PR12-1 through PR12-2 Original

PR13-1 Original

PR14-1 through PR14-5 Original

Index-1 through Index-2 Original

WBPEEUI250022A0 iii

Table of Contents

Section 1 Introduction ..................................................................................................1-1

Overview .................................................................................................................. 1-1

Control Network ................................................................................................... 1-1

Harmony Control Unit .......................................................................................... 1-2

Controlway........................................................................................................... 1-3

Redundancy......................................................................................................... 1-3

Intended User .......................................................................................................... 1-3

Features .................................................................................................................. 1-4

Instruction Content.................................................................................................. 1-5

How to Use this Instruction...................................................................................... 1-5

Glossary of Terms and Abbreviations........................................................................ 1-6

Document Conventions ............................................................................................ 1-6

Reference Documents............................................................................................... 1-7

Related Nomenclature .............................................................................................. 1-7

Specifications........................................................................................................... 1-7

Section 2 Description and Operation .........................................................................2-1

Introduction............................................................................................................. 2-1

INNIS01 Network Interface ....................................................................................... 2-1

Block Diagram ..................................................................................................... 2-2

CPU.................................................................................................................. 2-3

Cnet ................................................................................................................. 2-3

Memory ............................................................................................................ 2-4

I/O Expander Bus ............................................................................................ 2-4

Switches and LEDs........................................................................................... 2-4

Operation............................................................................................................. 2-5

Exception Reports ............................................................................................ 2-5

Messages.......................................................................................................... 2-6

Data Integrity ................................................................................................... 2-7

Power System Status............................................................................................ 2-8

INNPM12 Network Processing................................................................................... 2-8

Block Diagram ..................................................................................................... 2-9

CPU.................................................................................................................. 2-9

Memory ............................................................................................................ 2-9

Controlway..................................................................................................... 2-10

Redundancy Link ........................................................................................... 2-10

Machine Fault Timer ...................................................................................... 2-11

Stop/Reset ..................................................................................................... 2-11

Switches and LEDs......................................................................................... 2-11

Operation........................................................................................................... 2-12

Exception Reports .......................................................................................... 2-12

Data Transfer ................................................................................................. 2-12

iv WBPEEUI250022A0

Table of Contents

(continued)

Section 2 Description and Operation

(continued)

Redundancy Failover ..............................................................................................2-12

Operation ...........................................................................................................2-13

Performance .......................................................................................................2-15

Mounting Hardware................................................................................................2-16

Section 3 Installation ....................................................................................................3-1

Introduction .............................................................................................................3-1

Special Handling ......................................................................................................3-1

Unpacking and Inspection ........................................................................................3-2

Installation and Connection Sequence ......................................................................3-2

Section 4 Operating Procedures .................................................................................4-1

Introduction .............................................................................................................4-1

INNIS01 Network Interface........................................................................................4-1

Group A and B LEDs.............................................................................................4-1

Event Counters.....................................................................................................4-1

Error Counters .....................................................................................................4-2

INNPM12 Network Processing ...................................................................................4-2

Status LED ...........................................................................................................4-3

CPU LEDs.............................................................................................................4-3

Stop/Reset ...........................................................................................................4-4

Operating Modes...................................................................................................4-4

Execute.............................................................................................................4-4

Error.................................................................................................................4-5

Module Integrity ...................................................................................................4-5

Hardware Checks..............................................................................................4-5

Software Checks ...............................................................................................4-5

Section 5 Troubleshooting ..........................................................................................5-1

Introduction .............................................................................................................5-1

Troubleshooting Procedures......................................................................................5-1

Error Codes ..............................................................................................................5-1

INNIS01................................................................................................................5-1

INNPM12 ..............................................................................................................5-1

Diagnostics ..............................................................................................................5-4

INNPM12 Status Summary .......................................................................................5-4

Cnet Mode ............................................................................................................5-5

Plant Loop Mode ...................................................................................................5-6

INNIS01 Edge Connectors.........................................................................................5-7

INNPM12 Edge Connectors .......................................................................................5-8

WBPEEUI250022A0 v

Table of Contents

(continued)

Section 6 Maintenance .................................................................................................6-1

Introduction............................................................................................................. 6-1

Preventive Maintenance Schedule............................................................................. 6-1

Section 7 Repair and Replacement .............................................................................7-1

Introduction............................................................................................................. 7-1

Repair...................................................................................................................... 7-1

Replacement ........................................................................................................... 7-1

Section 8 Replacement and Spare Parts ....................................................................8-1

Parts........................................................................................................................ 8-1

List of Procedures

No. Title

PR1 Module Mounting Unit Setup

PR2 Termination Unit Installation

PR3 Module Installation

PR4 NTCL01 Setup

PR5 INNIS01 Setup

PR6 INNPM12 Setup

PR7 Redundancy Link Connection

PR8 NTCL01 Connection

PR9 Cnet Connection

PR10 Termination Unit Removal

PR11 Module Removal

PR12 Printed Circuit Board Cleaning

PR13 Connections Check

PR14 Offline Diagnostics

vi WBPEEUI250022A0

List of Figures

No. Title Page

1-1. Cnet-to-HCU Interface ...............................................................................1-2

1-2. Redundant Cnet-to-HCU Interface .............................................................1-4

2-1. Cnet-to-HCU Interface ...............................................................................2-1

2-2. INNIS01 Module and NTCL01 Termination Unit .........................................2-2

2-3. INNIS01 Functional Block Diagram............................................................2-3

2-4. INNPM12 Module.......................................................................................2-9

2-5. INNPM12 Functional Block Diagram........................................................2-10

2-6. Mounting Hardware.................................................................................2-17

3-1. Installation and Connection Flowchart.......................................................3-3

4-1. INNIS01 Faceplate .....................................................................................4-2

4-2. INNPM12 Faceplate ...................................................................................4-3

7-1. Replacement Flowchart .............................................................................7-2

PR1-1. Nonredundant Interface Example MMU Configuration (Front View) ....... PR1-2

PR1-2. Redundant Interface Example MMU Configuration (Front View) ............ PR1-3

PR2-1. Termination Unit Attachment ............................................................... PR2-2

PR2-2. Chassis Ground Connection ................................................................. PR2-3

PR3-1. Module Installation............................................................................... PR3-2

PR4-1. NTCL01 Layout..................................................................................... PR4-1

PR5-1. INNIS01 Layout .................................................................................... PR5-1

PR6-1. INNPM12 Layout .................................................................................. PR6-1

PR8-1. NTCL01 Layout..................................................................................... PR8-2

PR9-1. Intracabinet Coaxial Cnet Cable Connection ......................................... PR9-3

PR9-2. Intercabinet Coaxial Cnet Cable Connection ......................................... PR9-4

PR9-3. Twinaxial Cnet Cable Connection.......................................................... PR9-5

PR9-4. Twinaxial Cable Terminal Block Connections........................................ PR9-6

PR10-1. Chassis Ground Connection ............................................................... PR10-2

PR10-2. Termination Unit Removal .................................................................. PR10-3

PR11-1. Module Removal ................................................................................. PR11-2

PR14-1. Diagnostic Test LED Indications ......................................................... PR14-3

List of Tables

No. Title Page

1-1. Glossary of Terms and Abbreviations .........................................................1-6

1-2. Reference Documents ................................................................................1-7

1-3. Related Nomenclature................................................................................1-7

1-4. Specifications ............................................................................................1-7

2-1. Warm Failover Performance Data.............................................................2-15

4-1. INNPM12 Status LED ................................................................................4-3

WBPEEUI250022A0 vii

List of Tables

(continued)

No. Title Page

4-2. Normal Operation Status Codes ................................................................ 4-4

5-1. INNIS01 Error Codes................................................................................. 5-2

5-2. INNPM12 Error Codes ............................................................................... 5-2

5-3. INNPM12 Status Byte Description (Cnet Mode) .......................................... 5-5

5-4. INNPM12 Status Bit Descriptions (Cnet Mode)........................................... 5-5

5-5. INNPM12 Status Byte Description (Plant Loop Mode) ................................. 5-6

5-6. INNPM12 Status Bit Descriptions (Plant Loop Mode).................................. 5-7

5-7. P1 Pin Assignments (INNIS01) ................................................................... 5-7

5-8. P2 Pin Assignments (INNIS01) ................................................................... 5-8

5-9. P3 Pin Assignments (INNIS01) ................................................................... 5-8

5-10. P1 Pin Assignment (INNPM12)................................................................... 5-8

5-11. P2 Pin Assignments (INNPM12) ................................................................. 5-9

5-12. P3 Pin Assignments (INNPM12) ................................................................. 5-9

6-1. Preventive Maintenance Schedule.............................................................. 6-2

8-1. Module and Termination Unit Nomenclature ............................................. 8-1

8-2. Cable Nomenclature.................................................................................. 8-1

8-3. Miscellaneous Parts .................................................................................. 8-1

PR4-1. NTCL01 Jumpers J5 to J10................................................................... PR4-2

PR5-1. INNIS01 Switch SW1 - Node Address..................................................... PR5-2

PR5-2. INNIS01 Switch SW2 - Loop Number .....................................................PR5-2

PR5-3. INNIS01 Switch SW3 - Operating Mode ................................................. PR5-2

PR5-4. INNIS01 Switch SW4 - I/O Expander Bus Address ................................PR5-3

PR5-5. INNIS01 Switch SW4 - Event Counter Address ......................................PR5-4

PR5-6. INNIS01 Switch SW4 - Error Counter Address ....................................... PR5-5

PR5-7. INNIS01 Jumpers J1 to J6 - Loop Mode................................................. PR5-5

PR6-1. INNPM12 Switch SW3 - Operating Mode................................................ PR6-1

PR6-2. INNPM12 Switch SW4 - Operating Options (Cnet Mode)......................... PR6-2

PR6-3. INNPM12 Switch SW4 - Operating Options (Plant Loop Mode)................ PR6-3

PR6-4. INNPM12 Jumpers J1 to J4................................................................... PR6-3

PR6-5. INNPM12 Jumper J5............................................................................. PR6-4

PR9-1. Communication Cable Applications....................................................... PR9-1

PR14-1. INNPM12 Switch SW3 - Diagnostic Mode............................................. PR14-1

PR14-2. INNPM12 Switch SW4 - Diagnostic Options ......................................... PR14-2

PR14-3. INNPM12 Switch SW4 - Diagnostic Tests ............................................. PR14-2

PR14-4. Diagnostic Tests.................................................................................. PR14-4

viii WBPEEUI250022A0

Safety Summary

Electrostatic Sensitive Device

Devices labeled with this symbol require special handling precau-

tions as described in the installation section.

GENERAL

WARNINGS

Equipment Environment

All components, whether in transportation, operation or storage,

must be in a noncorrosive environment.

Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to insure that contact with

energized parts is avoided when servicing.

SPECIFIC

WARNINGS

Verify the main power, field power, and power entr y panel circuit

breakers/switches are turned off before starting installation, retrofit,

upgrade, or wiring procedures. Failure to do so could result in

severe or fatal shock. Do not turn the power on until the installation,

retrofit, upgrade, or w ir i ng procedures a re complete. (p. 3-2, PR1-1,

PR2-1, PR8-1, PR9-2)

A rack module should not be inserted or removed with power

applied when located in a class I, division 2 hazardous location

unless the area is known to be nonhazardous. (p. 3-2, 7-1, PR3-1,

PR11-1)

Verify the main power, field power, and power entr y panel circuit

breakers/switches are turned off before starting the termination unit

removal procedure. Failure to do so could result in severe or fatal

shock. Do not turn the power on until the replacement procedure is

complete. (p. 7-1, PR10-1)

Wear eye protection whenever working with cleaning solvents.

When removing solvents from printed circuit boards using com-

pressed air, injury to the eyes could result from splashing solvent as

it is blown off the printed circuit board. (p. PR12-1)

WBPEEUI250022A0 ix

Safety Summary

(continued)

SPECIFIC

WARNINGS

Tur n o f f a l l p o wer b e f o re a t t e m p t i n g the c o n n e c t i o n s c he ck m ai nte-

nance procedure. Failure to do so could result in severe or fatal

shock, or equipment damage. (p. PR13-1)

x WBPEEUI250022A0

Support Services

ABB will provide assistance in the operation and repair of its

products. Requests for sales or application services should be

made to your nearest sales or service office. ABB can also pro-

vide installation, repair and maintenance contract services.

When ordering parts, use nomenclature or part numbers and

part descriptions from equipment manuals. Parts without a

description must be ordered from the nearest sales or service

office. Recommended spare parts lists, including prices are

available through the nearest sales or service office.

ABB has modern training facilities available for training your

personnel. On-site training is also available. Contact your

nearest ABB sales office for specific information and

scheduling.

Additional copies of this instruction, or other instructions, can

be obtained from the nearest ABB sales office at a reasonable

charge.

WBPEEUI250022A0 xi

Trademarks and Registrations

Registrations and trademarks used in this document include:

® INFI 90 Registered trademark of Elsag Bailey Process Automation.

® INFI-NET Registered trademark of Elsag Bailey Process Automation.

® Network 90 Registered trademark of Elsag Bailey Process Automation.

WBPEEUI250022A0

Preface

The Cnet-to-HCU interface consists mainly of an INNIS01 Net-

work Interface Module and an INNPM12 Network Processing

Module. These modules are Harmony rack modules that in

combination provide a Harmony control unit with access to

Control Network (Cnet) in the Symphony Enterprise Manage-

ment and Control System.

This instruction explains the Cnet-to-HCU interface features,

specifications, and operation. It includes installation, trouble-

shooting, maintenance, and replacement procedures for the

rack modules and terminations that make up the Cnet-to-HCU

interface.

NOTE: The INNIS01 and INNPM12 modules are fully compatible with existing

INFI 90

OPEN Strategic Enterprise Management Systems using INFI-NET

or Plant Loop communication.

WBPEEUI250022A0

List of Effective Pages

NOTE: Changed text or tables are indicated by a vertica l bar adjacent to the changed area. Changed fig-

ures are indicated by a vertical bar next to the figure caption. The date appears beside the page number.

Total number of pages in this instruction is 101, consisting of the following:

Page No. Change Date

Preface Original

List of Effective Pages Original

iii through xi Original

1-1 through 1-8 Original

2-1 through 2-17 Original

3-1 through 3-3 Original

4-1 through 4-5 Original

5-1 through 5-9 Original

6-1 through 6-2 Original

7-1 through 7-2 Original

8-1 Original

PR1-1 through PR1-3 Original

PR2-1 through PR2-3 Original

PR3-1 through PR3-2 Original

PR4-1 through PR4-2 Original

PR5-1 through PR5-5 Original

PR6-1 through PR6-4 Original

PR7-1 Original

PR8-1 through PR8-2 Original

PR9-1 through PR9-6 Original

PR10-1 through PR10-3 Original

PR11-1 through PR11-2 Original

PR12-1 through PR12-2 Original

PR13-1 Original

PR14-1 through PR14-5 Original

Index-1 through Index-2 Original