DOE/EE-0837 January 2013
Printed with a renewable-source ink on paper containing at least 50% wastepaper, including 10% post consumer waste
Mascoma: Frontier
Biorefinery Project
This project involves the
construction and operation
of a biorefinery that
produces ethanol and other
co-products from cellulosic
materials through advanced
consolidated
bioprocessing.
The project is expected to initially
produce 20 million gallons per year of
denatured ethanol from approximately
700 dry metric tons per day of cellulosic
materials, primarily renewable woody
biomass.
More information is available at:
www.frontier-renewable.com.
www.mascoma.com.
Project Description
The proposed biorefinery will be
located on a 50-acre portion of a 355-
acre site near the Kinross Charter
Township in Chippewa County,
Michigan.
The feedstock for the facility would
consist of hardwood pulpwood obtained
from within a 150-mile radius of the
Michigan site. Feedstock would be
purchased through local timber
suppliers under contract with the
biorefinery or from additional
commercially viable sources as
available.
Hardwood pulpwood would be
debarked, chipped, screened, stored in
chip silos, and conveyed to a biofuel
pretreatment area. Once pretreated, the
feedstock would be subjected to
Mascoma’s proprietary Consolidated
Bioprocessing, which combines
enzymatic hydrolysis to sugars and
simultaneous fermentation to ethanol in
one step. The ethanol/water mixtures
would be sent to distillation and
dehydration for final product
purification. Lignin residues would be
recovered from the distillation step,
dewatered, and used on-site in a solid
boiler that would generate both steam
and electricity. The ethanol would be
denatured and loaded into trucks for
off-site distribution and sale.
In order to finalize the design of the
Frontier facility, intensive piloting work
is being conducted at a Mascoma
facility in Rome, New York. Extensive
operation and analyses at 1,000 and
5,000 gallon scales have enabled a
financeable engineering design of the
final facility at Kinross.
Potential Impacts
A biorefinery of this type creates long-
term, high-paying permanent jobs and
provides replacements for imported oil.
The bioethanol produced displaces
gasoline and, using life-cycle models,
reduces net emissions of carbon
dioxide.
Other Participants
Other participants in this project
include:
Valero Energy Corportation
Michigan Economic Development
Corporation (MEDC)
Oak Ridge National Laboratory
(ORNL)
Purdue University
New York State Energy Research
and Development Authority
(NYSERDA)
New York State Power Authority
(NYPA)
J.M. Longyear, LLC
Frontier Renewable Resources,
LLC.
Prime
Mascoma Corporation
Location
Kinross Charter township, Michigan
Feedstock (s)
Hardwood pulpwood
Size
700 tons per day of cellulosic materials (with long-term
potential for doubling usage to 1400 tons per day)
Primary Products
Ethanol; Lignin and bark used to produce heat and electricity
Capacity
20 million gallons per year of denatured ethanol (with long-
term potential for doubling to 40 million gallons per year)
Award Date
February 27, 2009
GHG Reduction
Greater than 60% reduction versus fossil product
Anticipated Job
Creation
Approximately 50 full-time permanent jobs; up to 150
construction jobs and 500 spinoff jobs
Company Contact
Steve Hicks, steveh[email protected],
806-228-7960
MASCOMA FRONTIER BIOREFINERY
DEMONSTRATION-SCALE PROJECT
The Frontier Biorefinery project site is located in Kinross Charter Township, Michigan.